KILN SHELL SCANNING SYSTEM

Thermalert CS100 The Specialist for Kiln Shell Scanning

CS100 Highlights
- Comprehensive temperature monitoring, control and analysis system for rotating kiln shells
- Extend kiln and refractory life
- Optimized maintenance program through scheduled shutdowns
- Centralized management control
- Failsafe hot spot alarming from 100°-- 650°
- Cost-effective solution from the leading scanner manufacturer

Raytek Solutions for the Cement Industry
CS100 Package
- Contains linescanner, software, environmental enclosure (everything but the PC)
- One or two line scanners Environmental enclosure(s)
- High temperature position sensor
- Interface and connection boxes
- Optional Live Ring Migration and Fan Control

 

Environmental Enclosure
- Protects linescanner against the elements
- Air purge guarantees system integrity
- Quick-release mounting rail allows quick - installation and eliminates the need for re-aiming
Adjustable mounting base simplifies aiming
Why the Thermalert CS100?
 Cost-effective solution from the world leader in line scanner technology. Fast and easy window changes with the hard, protective window Better temperature resolution than competitive linescanners on the market
 

Cement and Lime Kiln Monitoring



 

 Comprehensive temperature Measurement System for Rotating Kiln Shells

Use Raytek CS100 System to measure and display the entire line of temperatures at a rate of 36 scans per second. The continuous monitoring of the shell's surface allows precise evaluation of the refractory material's condition at all times. If even a single brick falls out, its location can be identified as a hot spot within one rotation of the kiln. The CS100 System automatically alarms the high temperature limit of a hot spot temperature.

Monitoring the temperature profile along the outside of the kiln shell can give an indication of the heating profile along the inside of the kiln, allowing precise burner adjustment.

Optional software features include Live Ring Migration (LMR) and Fan Control.

Benefits:
- Continuous monitoring of entire surface area.
- Determine the kiln's entire shell temperature in a single rotation.
- Optimize data, maintenance schedules and production time.
- Eliminate unanticipated and costly emergency shutdowns.